╔══════════════════════════════════════════════════════════════════════╗ ║ QUALITY ASSURANCE MODULE ║ ║ Quick Reference Card ║ ╚══════════════════════════════════════════════════════════════════════╝ ┌─────────────────────────────────────────────────────────────────────┐ │ 📊 DASHBOARD STATISTICS │ ├─────────────────────────────────────────────────────────────────────┤ │ • Total Inspections (this month) │ │ • Pass Rate (last 30 days) │ │ • Pending Inspections │ │ • Failed Inspections (this week) │ └─────────────────────────────────────────────────────────────────────┘ ┌─────────────────────────────────────────────────────────────────────┐ │ 🔍 INSPECTION TYPES │ ├─────────────────────────────────────────────────────────────────────┤ │ 1. Receiving → Quality check on incoming goods │ │ 2. In-Process → Quality monitoring during packing │ │ 3. Final → Pre-shipment verification │ │ 4. Random → Spot checks for continuous QA │ │ 5. Customer-Complaint → Investigation of quality issues │ └─────────────────────────────────────────────────────────────────────┘ ┌─────────────────────────────────────────────────────────────────────┐ │ 🧪 TEST CATEGORIES │ ├─────────────────────────────────────────────────────────────────────┤ │ • Physical → Weight, size, firmness, seal strength │ │ • Visual → Color, blemishes, surface defects │ │ • Sensory → Texture, appearance, freshness │ │ • Chemical → Temperature, pH levels, composition │ │ • Microbiological → Contamination, bacterial counts │ └─────────────────────────────────────────────────────────────────────┘ ┌─────────────────────────────────────────────────────────────────────┐ │ 📏 QUALITY STANDARDS CATEGORIES │ ├─────────────────────────────────────────────────────────────────────┤ │ • Size → Grading by dimensions │ │ • Weight → Net weight requirements │ │ • Appearance → Visual quality criteria │ │ • Freshness → Shelf life and freshness indicators │ │ • Packaging → Packaging integrity and sealing │ │ • Temperature → Cold chain requirements │ │ • Contamination → Foreign object prevention │ └─────────────────────────────────────────────────────────────────────┘ ┌─────────────────────────────────────────────────────────────────────┐ │ ⚠️ NON-CONFORMANCE CATEGORIES │ ├─────────────────────────────────────────────────────────────────────┤ │ • Product Defect → Quality issues with products │ │ • Process Deviation → Procedure not followed correctly │ │ • Documentation → Missing or incorrect paperwork │ │ • Supplier Issue → Supplier quality problems │ │ • Equipment Failure → Equipment malfunction affecting quality │ └─────────────────────────────────────────────────────────────────────┘ ┌─────────────────────────────────────────────────────────────────────┐ │ 🚦 SEVERITY LEVELS │ ├─────────────────────────────────────────────────────────────────────┤ │ MINOR → Small issue, minimal impact │ │ MAJOR → Significant issue, requires attention │ │ CRITICAL → Serious issue, immediate action required │ └─────────────────────────────────────────────────────────────────────┘ ┌─────────────────────────────────────────────────────────────────────┐ │ 🔄 NC STATUS WORKFLOW │ ├─────────────────────────────────────────────────────────────────────┤ │ 1. OPEN → NC logged, awaiting investigation │ │ 2. INVESTIGATING → Root cause analysis in progress │ │ 3. ACTION-TAKEN → Corrective action implemented │ │ 4. VERIFIED → Action verified as effective │ │ 5. CLOSED → NC resolved and closed │ └─────────────────────────────────────────────────────────────────────┘ ┌─────────────────────────────────────────────────────────────────────┐ │ ⚡ QUICK ACTIONS │ ├─────────────────────────────────────────────────────────────────────┤ │ CREATE INSPECTION │ │ 1. Click "New Inspection" button │ │ 2. Select inspection type and date │ │ 3. Choose product and batch number │ │ 4. Enter quantity inspected │ │ 5. Select applicable QA standard │ │ 6. Save inspection │ │ │ │ ADD TESTS │ │ 1. Open inspection details │ │ 2. Click "Add Test" button │ │ 3. Select test category and parameter │ │ 4. Enter expected and actual values │ │ 5. Mark result (pass/fail/marginal) │ │ 6. Save test │ │ │ │ LOG NON-CONFORMANCE │ │ 1. Click "Log NC" button │ │ 2. Link to related inspection (optional) │ │ 3. Select category and severity │ │ 4. Describe the issue │ │ 5. Document root cause and actions │ │ 6. Assign responsible person and due date │ │ 7. Save NC │ │ │ │ CLOSE NON-CONFORMANCE │ │ 1. Open NC from list │ │ 2. Update with final actions taken │ │ 3. Click "Close" button │ │ 4. Add verification notes │ │ 5. Confirm closure │ └─────────────────────────────────────────────────────────────────────┘ ┌─────────────────────────────────────────────────────────────────────┐ │ 📈 REPORTS AVAILABLE │ ├─────────────────────────────────────────────────────────────────────┤ │ • Inspection Summary → Overview of all inspections │ │ • Defect Analysis → Analyze defect patterns and trends │ │ • Supplier Performance → Quality metrics by supplier │ │ • NC Summary → Non-conformance tracking │ │ • Product Quality → Quality trends by product │ │ • Custom Report → Build your own report │ └─────────────────────────────────────────────────────────────────────┘ ┌─────────────────────────────────────────────────────────────────────┐ │ 💡 BEST PRACTICES │ ├─────────────────────────────────────────────────────────────────────┤ │ ✓ Inspect all incoming shipments before acceptance │ │ ✓ Use consistent batch numbering for traceability │ │ ✓ Complete all inspection forms thoroughly │ │ ✓ Log NCs immediately when detected │ │ ✓ Perform root cause analysis for all major NCs │ │ ✓ Follow up on corrective actions to closure │ │ ✓ Monitor cold chain temperatures regularly │ │ ✓ Track supplier quality performance │ │ ✓ Keep inspection equipment calibrated │ │ ✓ Train staff on quality standards │ └─────────────────────────────────────────────────────────────────────┘ ┌─────────────────────────────────────────────────────────────────────┐ │ 🎯 COMMON WORKFLOWS │ ├─────────────────────────────────────────────────────────────────────┤ │ RECEIVING INSPECTION │ │ → Create receiving inspection │ │ → Add visual and physical tests │ │ → Review overall result (auto-calculated) │ │ → Accept/Reject shipment based on results │ │ → If failed: Log NC and contact supplier │ │ │ │ IN-PROCESS QUALITY CHECK │ │ → Create in-process inspection │ │ → Test packaging integrity (seals, labels, weights) │ │ → Document any deviations │ │ → Adjust process if needed │ │ → Continue monitoring │ │ │ │ CUSTOMER COMPLAINT HANDLING │ │ → Create customer-complaint inspection │ │ → Inspect retained samples if available │ │ → Log NC with detailed description │ │ → Perform root cause analysis │ │ → Implement corrective action │ │ → Update customer on resolution │ │ → Document lessons learned │ └─────────────────────────────────────────────────────────────────────┘ ┌─────────────────────────────────────────────────────────────────────┐ │ 🔐 ACCESS & PERMISSIONS │ ├─────────────────────────────────────────────────────────────────────┤ │ Access module via: Dashboard → Quality Assurance │ │ Or URL hash: #QualityAssurance │ │ │ │ Typical user roles: │ │ • QA Inspector → Create and complete inspections │ │ • QA Manager → Review results, manage standards, close NCs │ │ • Quality Director → Reports, analytics, policy decisions │ │ • Receiving Clerk → Receiving inspections only │ └─────────────────────────────────────────────────────────────────────┘ ┌─────────────────────────────────────────────────────────────────────┐ │ 📞 SUPPORT & DOCUMENTATION │ ├─────────────────────────────────────────────────────────────────────┤ │ Full Documentation: │ │ → FrontEnd/js/modules/QualityAssurance_README.md │ │ │ │ Implementation Details: │ │ → QA_MODULE_SUMMARY.md │ │ │ │ For technical support, contact your system administrator. │ └─────────────────────────────────────────────────────────────────────┘ ╔══════════════════════════════════════════════════════════════════════╗ ║ Version: 1.0.0 │ Agriculture Wholesale & Packing Edition ║ ╚══════════════════════════════════════════════════════════════════════╝